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PREcart PP II Filter Cartridges

PREcart PP II filter cartridges are extremely robust and high performance pleated depth filters designed for particle removal in food and beverage applications.

The PREcart PP II filter element is designed to meet the high mechanical resistance and compatibility requirements of typical food and beverage production cycles of filtration, sanitization, regeneration and steam sterilization.

It is frequently used in a wide variety of applications requiring excellent particle removal. Satisfying filtrate quality specifications or effectively prolonging the life of downstream final filters, Precart PP II is a proven and versatile solution for the food and beverage industry.

Features Benefits
Pleated polypropylene filter media with graded density structure and fixed fiber matrix
  • Consistent and excellent filtrate quality due to highly stable media structure
  • Long life due to high contaminant holding capacity
  • Broad chemical compatibility
Superior backflush capability for cartridge regeneration
  • Improves total throughput
  • Reduces overall operating costs
Extremely robust cartridges, resistant to multiple in situ steam sterilization and hot water sanitization cycles
  • Reliable operation
  • Long service life
Individually serialized cartridges and record controls
  • Full traceability to materials and production records

Quality

  • Cartridges produced in a controlled environment
  • Manufactured within a Quality Manufacturing System certified to ISO 9001:2008

Food Contact Compliance

Please refer to the Pall website Compliance to specific National Legislation and/or Regional Regulatory requirements for food contact use.

Specifications

Materials of Construction

Component Description
Filter Medium Polypropylene
Cage, Core, Fin End and End Cap Polypropylene
SOE Style Cartridges only
Adaptor
Polypropylene with internal stainless steel reinforcing ring
O-ring Seal Silicone Elastomer
Ethylene Propylene Rubber
DOE Style Cartridges only Gaskets Silicone Elastomer
Ethylene Propylene Rubber

Technical Information

The technical information provided is based on controlled laboratory tests done on typical production filters at the conditions described, unless otherwise indicated. Actual operating conditions may affect the filter's performance.

Performance

Operating Characteristics in Compatible Fluids1

Maximum Differential Pressure Operating Temperature
5.0 bard (72.5 psid) (forward) 25 °C (77 °F)
2.0 bard (29 psid) (forward) 80 °C (176 °F)
1.5 bard (21.8 psid) (forward) 90 °C (194 °F)
1 bard (14.5 psid) (reverse) 60 °C (140 °F)

1Fluids which do not swell, soften or adversely affect any of the filter components

Typical Flow Rates2

Typical initial clean delta p per 254 mm (10 inch) cartridge, water at 20 °C (68 °F). For liquids with viscosity greater than 1 cP, multiply the delta p by the viscosity

Sterilization and Sanitization3

Method Maximum Temperature Maximum Number of Cycles4
Steam Sterilization (forward) 134 °C (273 °F) 25 x 30 minutes
Hot Water Sanitization (forward) 90 °C (194 °F) 50 x 30 minutes4

For applications requiring in situ sterilization or sanitization Pall recommends the use of Code 7 adaptors to ensure filter sealing after cooling. Cartridges should be cooled to system operating temperature prior to use.

Extensive field experience indicates these filters show excellent resistance to hot water sanitization, typically 50 30-minute cycles at temperatures of 80-90 ºC (176-194 ºF).

Backflushing

Extensive field experience indicates that these filters withstand over 50 20-minute hot water backflushing cycles at up to 60 °C (140 °F) and maximum 1 bar (14.5 psid). The cleaning effectiveness is a function of several parameters. The use of DOE filters is not recommended.

Technical Information

The technical information provided is based on controlled laboratory tests done on typical production filters at the conditions described, unless otherwise indicated. Actual operating conditions may affect the filter's performance.

Ordering Information / Part Numbers

This information is a guide to the part numbering structure and possible options. For availability of specific options and housing details.

Part Number: 499A [Table 1] W [Table 2] [Table 3] [Table 4] P

Example Part Number: 499A130W073SP

See bold reference codes in tables.

Table 1: Removal Rating5

Code Description
110 1 µm
120 2 µm
130 3 µm
150 5 µm
210 10 µm
220 20 µm

5PREcart PP filter cartridge liquid retention ratings are based on a modified OSU-F2 single pass test. The removal efficiency for all grades is 99.98%.

Table 2: Adaptor

Code Description
03 SOE – single open end with flat closed end and external 222 O-rings
07 SOE – single open end with fin end, 2 locking tabs and external 226 o-rings
08 SOE – single open end with fin end and external 222 O-rings
22 DOE – double open end with end caps and gaskets
221 DOE – double open end with end caps and gaskets
41 SOE – single open end with fin end, 3 locking tabs and external 222 O-rings

Table 3: Nominal Length

Code Description
SOE DOE (22) DOE (221)
1 254 mm (10") 252 mm (9.9") use Code 22
2 508 mm (20") 498 mm (19.6") 506 mm (19.9")
3 762 mm (30") 746 mm (29.4") 762 mm (30")
4 1016 mm (40") 994 mm (39.1") 1018 mm (40.1")

Table 4: O-ring /Gasket Seal Material

Code Description
S Silicone Elastomer
E Ethylene Propylene Rubber

Order Products

PREcart PP II Filter Cartridges, 1 µm, 30 in, Silicone Elastomer, 499A110W083SP

  • Product ID: B14401
  • Unit of Measure: 1/EA
  • Min Order Qty: 1
  • Media Material: Polypropylene
  • Hardware Material: Polypropylene
  • O-ring/Seal/Gasket Material: Silicone Elastomer
  • Removal Rating: 1 µm
  • Removal Efficiency: 99.98 %
  • Nominal Length: 30 in
  • Hot Water Sanitization: >50 x 20 minutes

PREcart PP II Filter Cartridges, 499A120W073SP

  • Product ID: B12437
  • Unit of Measure: 1/EA
  • Min Order Qty: 1
  • Media Material: Polypropylene
  • Hardware Material: Polypropylene
  • O-ring/Seal/Gasket Material: Silicone Elastomer
  • Removal Rating: 2 µm
  • Removal Efficiency: 99.98 %
  • Nominal Length: 30 in
  • Maximum Differential Pressure: 5.0 bard (72.5 psid) (forward)
  • Hot Water Sanitization: >50 x 20 minutes

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